August 31, 2022

MotoGP Technology Developments

Neil Morrison | September 4, 2022

Due to several technical advancements, MotoGP machines are now accelerating and braking like never before. But is that affecting the show? Cycle News looks at the reasons behind a newfound difficulty to overtake.

MotoGP Technology Developments
Jack Miller’s factory Ducati on the grid sprouting the new “stegosaurus” wings on the seat unit.

Photography by Gold & Goose

By many measures, the first half of the 2022 MotoGP has been deeply impressive. Be it the surprise of the assailants (Aprilia and Aleix Espargaro), or its underachievers (Honda, where are you?), no one can posit the series has been easy to predict. Thirteen different podium finishers in the season’s first 11 races are testament to that.

What’s more, this year’s championship has been faster than ever—and not just by the small matter of tenths or hundredths of a second. Lap records have been broken at six of the 10 tracks the series had visited before. Race records have also taken a beating. Seven of the outings witnessed so far were quicker than what MotoGP machines had done before.

And quicker by quite some margin. Factors such as temperature and track conditions must always be taken into account. But some of the numbers make for wild reading. Take the season opener in Qatar for instance. The race-winning time was 10.7 seconds faster than the previous year. Similar differences were seen in Argentina (7.4 seconds quicker than the previous race record), Jerez (-5 seconds) and Assen (-9.8 seconds). And that’s before we look at Austin (-18.3 seconds), and Le Mans, where the race record was cut by 19 seconds (accepting 2020 and 2021 were affected by rain).

Miguel Oliveira and Paul Trevathan
New Zealander Paul Trevathan (right), crew chief to Red Bull KTM’s Miguel Oliveira (left), says the tech game has moved on enormously since 2020.

Yet speed doesn’t always translate to excitement. Anyone with even a passing interest in the sport will also have noted how these faster races have, at times, lacked the thing for which MotoGP has been best known in recent years: Overtaking. And lots of it. A number of races (Jerez, Barcelona, Germany) have been light on this aspect. But the French GP was where the spectacle was at its most concerning. There, five bikes circulated for much of the race within 2.7 seconds. But where was the action, the fairing bashing or banging bars, the incidents that get trackside fans out of their seat?

This is no simple coincidence. Let it be said that overtaking has not become extinct. There have been several enjoyable races this year, rich in scrapping and heroic overtakes, such as the Italian GP at Mugello. And there were occasions when riders have made epic comebacks. Alex Rins passed 13 riders on the first lap of the Portuguese GP. Marc Marquez rallied to sixth in Austin despite exiting the first turn last. And, most recently, Aleix Espargaro never performed better than at Assen, where he recovered from 15th to fourth.

Brembo MotoGP Technology Developments
Brembo says it’s getting close the absolute limit of braking performance with regards to the human body due to the ride-height devices.

But in those instances, each rider had the speed to run in first or second position, only to either qualify badly or endure early misfortune. The difference in speed to those riders they were passing was pronounced. It’s when margins are finer, and there is no great difference in race pace, it has become more difficult to get by the machine ahead than before. And unsurprisingly, this is intricately linked to the increased capabilities of MotoGP machinery and the development direction the class has taken.

As Paul Trevathan, crew chief to Red Bull KTM’s Miguel Oliveira, states, “If you look at the show, it’s a frustrating thing to see the guys not being able to pass like they can. We’ve made this vicious circle, but we’ve done it to ourselves. The rules are there, and we’ve taken them to the maximum.”

Alex Rins and Francesco Bagnaia Catalunya crash
“Dirty air” from the bikes in front was to blame for Takaaki Nakagami’s skittle-job in Catalunya that sent Alex Rins and Francesco Bagnaia flying.

What’s changed?

There are a whole host of factors at play. But firstly, it’s worth stating that MotoGP has never been as competitive from a mechanical point of view. Currently, there is little to choose between the bikes made by Ducati, Aprilia, Yamaha and Suzuki. Even Honda and KTM have scored podiums this year. And satellite bikes in teams that were once the whipping boys in years gone by can fight for podiums on their day—see Enea Bastianini’s three race wins on a year-old satellite Ducati. As Trevathan opined, “The class is so stacked. There is not a bad rider out there. And I absolutely believe there isn’t a bad motorcycle anymore.”

Michelin’s new rear-tire profile, introduced for 2020, has largely allowed riders to go flat out from lap one to the flag. Yet more pertinent is the advanced aero packages run by most of the current six factories. As is the fact every bike on the grid now runs a “ride-height device,” debuted by Ducati toward the end of 2019 and an instrument which lowers the rear of the machine at the mid-to-corner exit phase. Both are partly aimed at reducing wheelying. By keeping the front wheel planted, the load (and, therefore, stress) on the front tire increases.

In particular, the ride-height devices have changed braking markers and intensity. As the device lowers the bike’s center of gravity, the machine pitches differently into corners than before. Riders can thus brake harder, and later, again adding stress to the front tire.

Michelin MotoGP Technology Developments
Michelin arguably has the biggest job any MotoGP manufacturer has had in developing a new front tire that will work with the aero now fitted to MotoGP bikes.

Brembo, brake suppliers for every MotoGP manufacturer, have noted the increased demands on their carbon discs.

“The motorbikes are evolving very fast and not only in the engine or the standard parts, like the chassis, but also in aerodynamics,” said Andrea Bergami, a Brembo race engineer. “That has a big influence on increasing the braking performance. In particular, we’ve seen the introduction of the ride-height device that helps the rider to brake later and harder.

“In the past, the difference in braking performance from year to year was small—one, two or three percent. But in the last years we’ve seen braking performance increase by more than 10 percent year by year, thanks to aerodynamics and so on.

“The ride-height device lowers the center of gravity, so the rider is able to brake later and harder because the pitch limit of the motorbike has increased. One of the main limits of the ‘old’ bikes was the pitch limit—the center was stable. You had the problem that over a certain pressure it was impossible to brake because the bike pitched. Now the pitch level is higher. If you put the center closer to the ground, you can increase the braking pressure and brake later. Now the riders are always on the limit during the braking.”

Jack Miller factory Ducati holeshot device
Miller’s factory Ducati with the “holeshot device” dials in the center of the top triple-clamp.

So, if everyone is on the absolute limit in braking zones on similarly matched machines, it’s becoming increasingly difficult to make the difference. In May, Andrea Dovizioso explained, “When you are braking, everybody is locking the front. Everybody. If you are already on the limit because you are locking the front, this means you are not able to brake even two meters later.”

So much so, Brembo, the Italian company, feels we are reaching the physical limits of riders stopping with forces up to 2g in heavy-braking zones. “After the races, some people ask why some riders feel pain or have arm-pump problems during the race when last year the rider didn’t have problems,” Bergami explained. “It’s not only the braking. It’s a mix of the braking and the acceleration which creates this problem. All the evolution is going to the limit for a human.”

The same can be said of MotoGP machines exiting corners. Now tooled up with sophisticated ride-height devices, which keep the front wheel planted with the throttle wide open, the emphasis of factory engineers has shifted to prioritizing performance on the acceleration phase over outright top speed. As KTM’s Trevathan explains, “Now we measure how long it takes to go down a straight—it’s not about the top speed anymore. It’s using the acceleration phase. Before you maybe had amazing top speed but lost in acceleration. But at the end of the straight you could catch up. But those days are gone. Now the acceleration phase is so strong, that’s where you make your time up. Even Ducati isn’t hunting for the top-speed records anymore.”

MotoGP Technology Developments drafting
Time was when you could get in a draft, pull out and pass cleanly. Now you have to stay in the draft for the longest possible time until the rider in front gets on the brakes, then jump out of the draft to make the pass.

How does this affect the show?

The advanced aerodynamics and ride-height devices aim to reduce wheelie and put more load on the front tire. Add in the dramatically increased braking forces entering turns, and it’s easy to understand how the temperature of the Michelin’s front tire increases, which in turn causes the pressure to rocket.

This is not something that has passed by the French tire firm. Piero Taramasso, manager of Michelin’s two-wheel operation, noted, “They put more wings, more aerodynamics so more load on the front. The ride-height device. Also, the brakes. Now they have bigger brake discs, so they brake harder, and this generates heat which can go on the tire. The consequence is the pressure rises. You overheat the tire and lose feeling and grip.”

“The influence (of aero and ride-height devices) on front tires is massive,” explained Trevathan. “From 2020 to now, it’s gone completely crazy. In the past, we [KTM] were maybe the masters of being able to use the hardest front tire. Now we go to races and even Yamahas and Suzukis have to use the hardest compound. Now [almost everyone] sits between the medium and hard front tire. And many times, the hard isn’t hard enough!”

The situation is manageable when a rider is alone on track as air helps to cool the rubber down. It’s also not such an issue in cooler temperatures, or at tracks, like Mugello, where the heavy-braking zones are at a minimum. But when stuck in another rider’s slipstream, on a hot track, “for one lap, half a lap, even,” according to Jack Miller, the situation can become a nightmare to manage.

“The front tire is the holy grail of the motorcycle world,” said Trevathan. “If a rider doesn’t have that feedback from the front, he doesn’t know where to push or how hard he can push.” So, when the tire overheats, the pressure can get out of control.

“If the pressure rises more, it starts doing more front locking in braking, so it’s difficult to stop the bike,” said the erudite Luca Marini. “You have to brake a little bit earlier. Then if the pressure goes very high, you start to close the front in the middle of the corner, in the fast corners especially. It’s then difficult to have the feeling to try to overtake the rider in front of you because you start to think that you can crash if you exaggerate.”

In the past, an overheating front tire could be cured by simply pulling out of the slipstream, giving the rubber fresh air to cool it. But that is currently problematic for two reasons: First, a MotoGP machine’s aero package disrupts the air behind, creating a wake, which unsettles the bike (this caused Rins’ crash in France and Takaaki Nakagami’s in Barcelona). Second, the aero package alters the bike’s natural streamlined outline, greatly impacting top speed.

Jack Miller factory Ducati ride-height devices
Miller again. The factory Ducati is slammed front to back with both ride-height devices fully engaged.

As Trevathan explained, “In 2020 you’d just tell the rider to pull out of the slipstream to cool the tire down. You’d do that on a few straights, and it was fine. But now if you do that, you get the wake and the whole bike starts shaking. And you lose so much advantage now because you have this extra downforce and extra drag. So [without slipstream] you lose top speed like you don’t believe. To even think about competing and attacking a guy in a corner, you have to tuck in behind him as much as possible. As soon as he brakes, you pull out. If you pull out before, you’re in the wake and it’s a horrible experience.”

Another impact of the aero packages: the downforce is dependent on whether you have clear air hitting the front of the bike, rather than being stuck in a slipstream. Marc Marquez noted how, “When you’re alone you use your aerodynamics to turn, you don’t push a lot the front tire. When you are behind somebody then you don’t have the downforce and then you push more the steering, pushing more the tire and then the temperature is going up. It becomes more critical every year.”

Dovizioso concurred. “The winglets give you downforce. [But] If you have the slipstream, the downforce is the opposite way. This means you are not able to brake even where you brake alone, you have to brake early.”

With all these factors at play, it’s easy to envision why simply braking later than the rider ahead isn’t as straightforward as it once was.

KTM MotoGP Technology
KTM used to be the masters of the hard front tire. Now they claim, due to the aero, the hardest front-tire compound isn’t hard enough in most cases.

What’s the solution?

“We need a new front tire. This is absolutely sure. But how the hell is Michelin meant to do that with the test days we have, with guaranteeing it works in different temperatures, different conditions, every asphalt is different, every bike is different? You’re talking about a bringing a new profile. You also have to bring new compounds. It’s a massive task.”

That was the opinion of Trevathan on the job at hand for the French tire firm. And as he intimated, this is not a change that can be conjured up overnight. But Michelin does have plans to introduce a new front tire, with a redesigned profile, construction and compound for the 2025 season.

“We’ve started working on a new front tire,” revealed Michelin’s Taramasso. “The prototype will be ready at the beginning of next season. We will test it in 2023 and 2024 to introduce it in the 2025 season. The front tire is designed to support better this effort, this stress. It will work with lower tire pressure. We’ll also increase the contact patch when you go into the braking zone.”

But even the Italian acknowledges the job at hand. “Asking a manufacturer to test a new tire, they feel they’re losing time. Also, with Covid, it was not easy to find a time and a place to test. I think it’ll be better next year. Now the big difficulty will be to validate the front. For a rear tire, it takes just five tests. But you need much more time for a front tire. This is what gives you the feeling.

“Different riders have different needs. We’ll need a lot of tests in different tracks and condition—the cold at Le Mans and the heat at Sepang, fast tracks like Mugello and slow ones like Valencia. Validating a front tire is probably the most difficult thing for us. It’s a new concept of front tire, quite different compared to this one. We’ll change the construction and profile. It’ll take a while to understand the tire. Riders will have to adapt their style; the manufacturers will have to adapt their bikes. It’s a big challenge but I’m sure we’ll do it.”

Prior to that, there is a chance to reduce aero or ride-height devices. But series organizer Dorna knows it won’t be able to do that without a fight with the factories, notably Ducati, currently propping up the championship. CN

Cycle News MotoGP Technology Developments story

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